Bespoke loading bay solutions

Thorworld proposed a bespoke system for each doorway, comprising a ramp, platform, electro hydraulic dock leveller, roller shutter door and dock shelters. In contrast to conventional dedicated loading bays, each set-up is simply bolted into space – sparing the need for costly and time-consuming civil works – and can easily be moved to an alternative location if required in future.

Given that PPS’ warehouse operation uses powered pallet trucks for loading/unloading, Thorworld advocated the use of its Deluxe Type 6 Access Ramp, with a modified solid treadplate decking for improved access.

For safety in the prevailing environment at the plant, the Thorworld solution also included anti-slip surfaces to optimise traction, access steps and side platforms which provide protected access to operate the leveller, and collapsible dock shelters to minimise weather ingress.

According to PPS operations director, Andy Flynn, the solution meets and even exceeds PPS’ brief. “Combining a leveller, platform and ramp into one system ensures that we can load and unload our RTP pallets quickly on to and off the platform, without immediately needing to transport pallets off-ramp.

“At the same time, the semi-permanent nature of the Thorworld solutions gives us greater flexibility and manoeuvrability in the future should we need to reconfigure our warehouse operation,” he adds.