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Airbus reduces lost assets by 80%

Posted on Thursday 2 July 2026

A decade-long IoT tracking partnership with Sensolus saw the aerospace manufacturer reduce lost assets by 80% across a network of more than 100 sites.

A decade-long IoT tracking partnership with Sensolus saw the aerospace manufacturer reduce lost assets by 80% across a network of more than 100 sites.

THE DEAL saw more than 40,000 physical assets brought under real-time visibility for the first time. The move also saw Airbus eliminate Foreign Object Debris incidents across its production floor.

A patented recovery algorithm from Sensolus maintains near-continuous visibility across complex intermodal journeys – truck, rail, ocean freight – where data connectivity had previously dropped to zero at every handoff point.

Airbus IoT technical specialist Maxime Saraiva, says: “On top of being accurate, quick to deploy, and energy-efficient, [our solution] works extremely well. The flow of logistics data has increased significantly, providing greater visibility for daily operations.”

A second deployment addressed a different problem. In aircraft manufacturing, a single unaccounted tool left inside a component is a life-safety risk.

Using Bluetooth Low Energy technology, Sensolus created digital twins of tools as they moved through the production flow. Any misplaced item could be located within minutes.

airbus IoT tracking partnership Sensolus aerospace manufacturer assets site

 

 

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