IN HUTCHINS, Texas, in the Dallas–Fort Worth metroplex, Lineage is constructing one of the largest and most advanced automated temperature-controlled distribution centres in the world for refrigerated and frozen products.

Following the recent groundbreaking of the facility, Lineage is relying on the intralogistics expertise of TGW Logistics to automate key warehouse processes. After go-live, which is anticipated at the end of 2027, the highly automated distribution centre will support a major U.S. grocery producer and strengthen Lineage’s cold chain network in North America. The location in the Dallas–Fort Worth logistics hub will help enable efficient distribution of refrigerated and frozen products across the United States.

For the end consumer, this means improved product availability and fresher goods, underpinned by a more resilient cold chain.

TGW Logistics CEO customer unit distributor business Michael Pammer, says: “Temperature-controlled logistics operations face a number of challenges, including labour shortages and increasing efficiency requirements. Automation solutions that combine performance, energy efficiency and sustainability therefore play a key role in future-ready warehouse operations.

“A close collaborative relationship and shared understanding of values have united Lineage and TGW Logistics for many years. Together we continue to evolve with the goal of providing even better service for customers and consumers.”

Automation expertise for freezer environments

Mechatronic equipment used in freezer environments must meet strict requirements for reliability, safety and performance. Systems deployed in temperature-controlled logistics facilities must operate efficiently even under extreme conditions.

TGW Logistics has developed its automation solutions specifically for demanding environments such as refrigerated and frozen warehouses. Core technologies such as shuttle systems, conveyor technology and palletising solutions are designed to operate reliably at temperatures as low as -30 deg C. These systems demonstrate their performance every day in logistics centres around the world for grocery retailers, online grocery providers, food service specialists and food producers.

Shuttle system, conveyor technology and automated pallet handling

As part of the project in Texas, TGW Logistics is delivering a comprehensive automation solution that includes a shuttle warehouse, energy-efficient conveyor technology for pallets and cartons, as well as automated palletising and depalletising stations. The system is designed for high throughput and reliable order fulfillment, enabling rapid and efficient handling of refrigerated and frozen goods. Automation is a key component of Lineage’s strategy to enhance efficiency, reliability and sustainability across its global cold chain network.

Lineage was founded in 2008 and has grown to become one of the world’s largest providers of temperature-controlled warehousing and logistics services. The company operates more than 500 temperature-controlled facilities worldwide, including sites in the UK.

Go to Lineage’s Cold Chain Insights Survey, which reveals an industry adapting to a new era of complexity, innovation and opportunity

TGW Logistics is one of the leading international suppliers of material handling solutions. In the 2024/25 business year, the company generated a total revenue of 1.07 billion euros.

Read more from TGW on The Growing Pressure on Grocery Replenishment Operations.